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FITA Growing Line

FITA Growing Line

The FITA Series Shell Growing Line is used for three or more pipes/ shells assembly and welding jobs. The Growing Line facilitates the efficient production of large diameter tubular workpieces, typically used in wind tower fabrication. These expandable mounting rollers can be grown to fit the size of the workpiece and aid in precise alignment.


    Growing Line - FITA Series - Supply to Europe, USA and other countries


    OLIVTE specializes in the production of an innovative growth line system for the rapid alignment, leveling, assembly and indexing of large pipes, tanks and vessels. Weights up to 100 tons. The Growline reduces assembly time by 65%, minimizes crane operations, and maximizes operator safety compared to conventional methods.

    Stable Speedy Shells Joining and Growing Process

    FITA Series shell Growing Line is used for three or more pipes/ shells assembly and welding job. FITA Growing Line is equipped with two fit-up self-alinging roller beds, which have four independent hydraulic height adjustment rollers, to ensure the assembly and welding job speedy with a high performance.


    Tank Growing Line Features

    A.   Fastest system to assemble 1+1 or 1+1+...+1 sections

  • B.  Self-aling design automatically to meet different diameters of workpieces

  • C.  Four independent hydraulic adjusting roller to align the two sections with each other

    D.  European hydraulic station, Parker oil tube and Schneider elctrical control system

    E.  Ideal for:

        - Wind tower fabrication

        - Pressure vessels

        - Pipe assembly


    Configuration details - Welcome to discuss with us from Europe, USA and other regions!
    FITA Growing Line is complete with a group of 4 (four) rotators in two combinations:
    Tank Growing Line

     

    Fit-up section for fit-up job consist of:

    Rotator A & B: Hydraulically adjusted idle rotator which fixed on ground and has two hydraulic cylinders to adjust center distance of rollers separately.

    Tank Growing Line

  • Growing section is for ‘growing job’ consist of two rotators.

  • Rotator C:Idler rotator- Automatically adjust supporting angle of rolls to handle different workpiece diameter and manual travel on rail.

    Rotator D: Drive rotator - Automatically adjust supporting angle of rolls to handle different workpiece diameter and motorized travel on rail.


    .Tank Growing Line


    Scope of Delivery

    A.  1 Drive and 1 Idler roller beds

    B.   2 Fit up roller beds and hydrulic station

    C.  1 Electric control system

          2 control cabinets

          2 wire-less remote pamels

    D. Transferring V-Roll (option)

    E.  Rail Track (option)


Main Technique Parameters


Model

Capacity

(ton)

Fit-up Sect.

(ton)

Growing Sect.

(ton)

Shell dia.

(mm)

Roller dia.

(mm)

Rolling sp.

(mm/min)

Travel sp.

(mm/min)

FITA-10

10

5

10

Ø500-Ø2,500

Ø300mm

100-1000

500-2000

FITA-20

20

10

20

Ø800-Ø3,500

Ø350mm

100-1000

500-2000

FITA-30

30

10

30

Ø800-Ø4,000

Ø350mm

100-1000

500-2000

FITA-40

40

20

40

Ø1000-Ø4,500

Ø400mm

100-1000

500-2000

FITA-60

60

30

60

Ø1000-Ø5,000

Ø450mm

100-1000

500-2500

FITA-80

80

30

80

Ø1000-Ø5,500

Ø450mm

100-1000

500-2500

FITA-100

100

30

100

Ø1200-Ø6,000

Ø500mm

100-1000

500-2500

FITA-150

150

40

150

Ø1500-Ø6,500

Ø500mm

100-1000

500-2500

FITA-200

200

60

200

Ø1,500-Ø6,500

Ø500mm

100-1000

500-2500

Tank Growing Line Techncial Data


Model

FITA-60

FITA-80

Max  loading capacity

60 tons

80 tons

Rotator  A & B capacity

30 tons

40 tons

Rotator C and D capacity

60 tons

80 tons

Workpiece diameter

Ø 1800- Ø 5000 mm

Ø 2000- Ø 5500 mm

Rollers supporting angle adjusting mode

Auto Self-aligning

Auto Self-aligning

Rotator A & B roller height adjusting

Hydraulic cylinder

Hydraulic cylinder

Hydraulic control mode

4 each separately

4 each separately  

Rolling speed

100-1000 mm/min (VFD)

100-1000 mm/min (VFD)

Rolling motor power

2 X 2.2 kw

2 X 3 kw

Roller material

Polyurethane   (PU)

Polyurethane   (PU)

Rotator D horizontal moving speed

250-2500mm/min   (VFD)

250-2500mm/min   (VFD)

Rails inner gauge

1800mm

2000mm

You are very welcome to consult with us from Europe, USA and other countries and regions!


Working flow

step1: Lay down the shells, then join the two shells by moving Drive Rotator.

FITA Growing Line

FITA Growing Line

Step 2: Fit-up and align seam by adjusting rollers center height and distance by hydraulic, then spot welding; Full circular welding.

FITA Growing Line

FITA Growing Line


Step3: Add one more shell and repeat the above steps until all fabrication work is complete.

FITA Growing Line

FITA Growing Line




Wuxi OLIVET Machinery Equipment Co.,LTD.E-mail: sales@chinaolivet.cnTel: +86-510-8383 0908

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