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FITZ Growing Line
  • FITZ Growing Line
  • FITZ Growing Line
  • FITZ Growing Line
  • FITZ Growing Line

FITZ Growing Line

FITZ series Growing Line is used for three or more pipes/ shells assembly and welding job. FITZ Growing Line is equipped with two fit-up roller beds to ensure the assembly and welding job speedy with a high performance.

    Growing Line - FITZ Series


    Stable Speedy Shells Joining and Growing Process

    FITZ series shell Growing Line is used for three or more pipes/ shells assembly and welding job. FITZ Growing Line is equipped with two fit-up roller beds, which have four independent hydraulic height adjustment rollers, to ensure the assembly and welding job speedy with a high performance.


    Features              

    A.  Designed and robustly built to withstand rugged work enviroments

  • B.  Fastest system to assemble 1+1 or 1+1+...+1 sections

  • C.  Four independent hydraulic adjusting roller to align the two sections with each other

    D.  Large range center distance to match diffrent diameter of workpiecec

    E.  European hydraulic station, Parker oil tube and Schneider elctrical control system

    F.  Ideal for:

        - Wind tower fabrication

        - Pressure vessels

        - Pipe assembly


    Configuration details

    FITZ Growing Line is complete with a group of 5 (five) rotators in two combinations:

     

    Fit-up section for fit-up job consist of:

    Rotator A & B: Hydraulically adjusted idle rotator which fixed on ground and has two hydraulic cylinders to adjust center distance of rollers separately. 

    Rotator C: supporting roll which has two “v” shaped idle rollers to allow shells to be transported longitudinally when other rollers are retracted down and Rotator c support pipes.


  • Growing section is for ‘growing job’ consist of two rotators.

  • Rotator D: Idler rotator- Rollers distance is adjustable by lead-screw positioning to handle different workpiece diameter and manual travel on rail.

    Rotator E: Power rotator - Rollers distance is adjusted by bolts positioning and motorized travel on rail.


    Scope of Delivery

    A.  1 Power section, 1 Idler roller bed

    B.   2 Fit up roller beds and hydrulic station

    C.  1 Hydraulic support v-roll

    D.  1 Electric control system

        1 Main control panel    

        2 Remote pendant

    Technical Paramter


Model

FITZ-60

FITZ-100

Max  loading capacity

60 tons

100 tons

Rotator  A & B capacity

30 tons

30 tons

Rotator C (v-roll support) capacity

30 tons

50 tons

Rotator  D and E capacity

60 tons

100 tons

Workpiece diameter

Ø 800- Ø 4500 mm

Ø 850- Ø 5500 mm

Rotator  A & B roller center-distance adjusting

Hydraulic cylinder

Hydraulic cylinder

Rotartor  C height adjusting

Hydraulic cylinder

Hydraulic cylinder

Rotator  D roller center-distance adjusting

Motorized lead-screw

Motorized lead-screw

Rotator  E roller center-distance adjusting

Bolts  manual

Bolts manual

Rolling  speed

100-1000mm/min (VFD)

100-1000 mm/min (VFD)

Rolling  motor power

2  X 2.2 kw

2 X 3 kw

Roller    material

Polyurethane  (PU)

Polyurethane    (PU)

Hydraulic  control mode

5 each separatly

5 each separatly

Rotator  D horizontal moving speed

250-2500mm/min    (VFD)

250-2500mm/min    (VFD)

Rails  inner gauge

2000mm

2000mm



Techncial Data

2018 CATALOG-SHELLS GROWING LINE -FITZ SERIES 1-7.pdf

 

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